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Custom Solar Structures

Fabrication & Mounting Structures

Heavy-duty solar mounting solutions — Hot-dip galvanised GI structures, roof railing systems, prefabricated modular frames and C-channel sections — engineered for Indian weather and wind loads.

Hot-Dip Galvanised Custom Fabrication Wind-Load Certified
Solar Mounting Structures — All structures are hot-dip galvanised (HDG) or pre-galvanised as per IS 4759 / IS 2629 with 85μm+ zinc coating for 25+ year outdoor life. Custom fabrication available for all roof types, tilt angles and wind zones.
Made in India

Built Tough. Designed for Indian Conditions.

MaverRicks fabricates and supplies solar mounting structures that withstand Maharashtra's monsoon, Vidarbha's heat and coastal wind loads. Every structure is engineered to IS 875 wind standards with structural calculation reports available for net metering applications.

IS 4759 Hot-Dip Galvanised IS 875 Wind Load Designed Custom Tilt 10°–30° Flat / Sloped / Ground Mount Structural Drawing Provided
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Fabrication & Supply
Our Fabrication Process
1
Site Survey
Roof / ground measurement & wind zone
2
Design
Structural & shadow-free layout drawing
3
Fabrication
CNC cutting, welding & drilling
4
Galvanising
Hot-dip zinc coating IS 4759
5
Delivery
Labelled & packed for site
6
Installation
Supervised by our technical team

Heavy Welded GI Structures

Fully welded hot-dip galvanised steel — for ground-mount, large rooftop & industrial solar plants

Zinc Coat
85μm+
Heavy GI Ground Mount
MaverRicks Fabrication
Heavy Welded GI Ground Mount Structure
IS 4759 Galvanised IS 875 Wind Rated PILE / ANCHOR Foundation
View Description
Fully welded MS/GI hot-dip galvanised ground-mount structure. Suitable for open land, farmland and utility-scale solar plants. Designed for 10°–30° tilt, single/double row, can accommodate any panel from 300W to 700Wp. Pile-driven or concrete anchor foundations available. Complete structural drawings and load calculations provided for DISCOM approval.
Material
MS / GI HDG
Zinc Coat
85 μm min
Tilt
10° – 30°
Wind Load
IS 875 Zone
Heavy GI Flat Roof
MaverRicks Fabrication
Heavy Welded GI Flat Roof Structure
Ballasted / Anchor RCC Roof Safe Anti-Rust 25yr
View Description
Hot-dip galvanised welded structure for concrete flat-roof installations. Tilt frame design 10°–15° for maximum yield in India. Ballast block or chemical anchor options to avoid roof penetration. Distributed load design keeps structural load well within RCC slab limits. Supplied pre-cut and pre-drilled for fast site assembly.
Roof Type
RCC Flat
Zinc Coat
85 μm min
Tilt
10° – 15°
Fixing
Ballast / Anchor
Heavy GI Industrial Shed
MaverRicks Fabrication
Heavy GI Structure — Industrial Shed Roof
GI Sheet Roof Purlin Mount No Penetration
View Description
Specifically designed for factory and warehouse GI sheet roofs. Clamps directly onto the existing Z-purlins or C-purlins of the shed structure — no roof penetration, no leakage risk. L-feet and clamp assembly in SS 304 / HDG GI. Accommodates panel tilt parallel to roof slope. Widely used across Nagpur and Mumbai industrial zones.
Roof Type
GI Sheet Shed
Fixing
Purlin Clamp
Material
HDG / SS 304
Penetration
None
Heavy GI Car Parking
MaverRicks Fabrication
Solar Carport / Car Parking Structure
Dual Purpose Column & Beam EV Ready
View Description
Heavy welded GI column-and-beam carport structure that doubles as covered parking and solar generation. Available in single-row (cantilever) and double-row (T-post) configurations. Column spacing 5.5m, accommodates 4 to 24 cars per row. Integrated cable management channels and optional EV charging point conduit. Custom height 2.8m–4.5m clearance.
Type
Cantilever / T-Post
Clearance
2.8 – 4.5 m
Material
HDG GI
Parking
4–24 cars/row

Roof Rails & Railing System

Aluminium & GI rail-based mounting for RCC flat, sloped & metal sheet roofs

Rail Length
4.2m / 6.4m
Roof Rail Aluminium
MaverRicks Fabrication
Aluminium Roof Rail Mounting System
6063-T5 Aluminium Mid & End Clamps Anodised Finish
View Description
6063-T5 aluminium extruded rail system for residential and commercial rooftop solar. 40×40mm and 40×60mm rail profiles, anodised silver finish. Complete kit includes: rails, L-feet, mid-clamps, end-clamps, splice bars and SS 304 hardware. Suitable for RCC flat, Mangalore tile and metal sheet roofs. Light weight allows easy single-person handling on rooftop.
Material
6063-T5 Al
Profile
40×40 / 40×60mm
Finish
Anodised Silver
Hardware
SS 304
Roof Rail Pre-GI Rail
MaverRicks Fabrication
Pre-Galvanised GI Rail System
Pre-Galvanised Steel High Load Capacity Commercial Grade
View Description
Pre-galvanised steel C-rail and Z-rail system for heavy commercial rooftop installations. Higher load capacity than aluminium — ideal for large commercial 50kW–500kW systems on industrial shed or RCC roofs. Comes in 4.2m and 6.4m standard lengths with punched slots for flexible panel spacing. Robust bolt-and-nut assembly with anti-theft locking capability.
Material
Pre-GI Steel
Lengths
4.2m / 6.4m
Load
High Capacity
For
50kW – 500kW
Roof Rail Tile / Mangalore
MaverRicks Fabrication
Tile Roof Hook & Rail System
Mangalore / Clay Tile Rafter Hook SS 304 Leak-Free Seal
View Description
Stainless steel 304 rafter hook system designed specifically for Mangalore clay tile, concrete tile and corrugated sheet roofs. Adjustable hooks fix to rafters below the tile without breaking them. Aluminium 6063-T5 rails clip on top. EPDM rubber seal on every hook prevents water ingress. Perfect for residential homes with sloped roofs in Maharashtra, Goa and coastal regions.
Hook
SS 304
Rail
6063-T5 Al
Seal
EPDM Rubber
Roof
Tile / Sloped

Prefabricated Modular Structures

Factory-made, numbered & packed — bolt-together assembly on site, no welding required

Assembly
Bolt-on
Prefabricated Flat Roof
MaverRicks Fabrication
Prefab Modular Flat Roof Solar Structure
Bolt-Together Factory Numbered Fast Install 1–2 Days
View Description
Factory pre-fabricated, numbered and bundled flat-roof solar structure. All components are drilled, punched and painted / galvanised at factory. On-site assembly requires only spanners — no welding, no cutting. Modular design allows easy system expansion. Supplied with installation manual and assembly drawing. Ideal for 5kW to 500kW rooftop projects requiring fast deployment.
Assembly
Bolt-Together
Finish
HDG / Powder
Install Time
1–2 days/50kW
Tilt
10° – 30°
Prefabricated Ground Mount
MaverRicks Fabrication
Prefab Ground Mount Solar Structure
Modular Bay System Pile / Screw Foundation Expandable
View Description
Modular bay prefabricated ground-mount structure for utility and agricultural solar. Each bay module covers 2 rows × 20 panels. Factory-welded sub-frames arrive ready for pile insertion. Hot-dip galvanised to 85μm, all holes pre-drilled. Screw pile or concrete pier foundation options for different soil types. Designed for India's wind zones 1–4 per IS 875 Part 3.
System
Modular Bay
Foundation
Pile / Screw
Finish
HDG 85μm
Wind Zone
IS 875 1–4
Prefabricated Elevated / Agri
MaverRicks Fabrication
Elevated Agrivoltaic Solar Structure
Farming Below 3–5m Clearance Govt Scheme Ready
View Description
Elevated prefabricated structure for agrivoltaic (agri + solar) installations — panels mounted at 3–5m height allowing farming underneath. Suitable for PM-KUSUM Component-A and agri-solar government schemes. Wide column spacing 6–8m minimises shadow on crops. Designed in compliance with MNRE agri-solar guidelines. Complete structural and shadow analysis report provided.
Height
3 – 5 m
Column Gap
6 – 8 m
Finish
HDG 85μm
Scheme
PM-KUSUM

C-Channel Solar Structures

C-section purlin and strut channel systems — versatile, lightweight & fast-erect mounting

Section
C41 – C80
C-Channel C41 × 2.5mm
MaverRicks Fabrication
C41 GI C-Channel Solar Structure
41mm C-Section Pre-Galvanised Residential 1–10kW
View Description
C41 × 2.5mm pre-galvanised steel C-channel structure for small residential and commercial rooftop solar up to 30kW. Slotted holes on flanges allow quick panel and clamp positioning. Delivered pre-cut to project length. Lightweight — easy rooftop handling without crane. Ideal for bolt-together installation on RCC flat roofs and industrial sheds. All hardware in SS 304.
Section
C41 × 2.5mm
Finish
Pre-Galvanised
Capacity
Up to 30 kW
Hardware
SS 304
C-Channel C80 × 4mm
MaverRicks Fabrication
C80 Heavy GI C-Channel Structure
80mm C-Section HDG Hot-Dip Commercial 50–500kW
View Description
C80 × 4mm thick hot-dip galvanised heavy channel for large commercial rooftop and ground-mount solar structures. Used as primary rafter and purlin members in welded/bolted hybrid structures. High section modulus handles long spans up to 6m between supports. Punched channels allow bolt connection without drilling on site. Suitable for systems 50kW to 500kW and above.
Section
C80 × 4mm
Finish
HDG 85μm
Capacity
50–500+ kW
Span
Up to 6m
C-Channel Strut / P1000
MaverRicks Fabrication
Strut Channel (P1000 Type) Solar Rail
41×41mm Square Continuous Slot Hammer-Nut Fix
View Description
P1000-type 41×41mm inward-lip strut channel (Unistrut / Gripple style) used as solar panel rail and secondary structure member. Continuous top slot accepts hammer-nuts for infinitely adjustable panel clamp positioning — no drilling on site. Pre-galvanised or powder-coated finish. Widely used for small rooftop, BIPV, floating solar and carport secondary framing.
Section
41×41mm P1000
Slot
Continuous Top
Finish
Pre-GI / Powder
Fixing
Hammer Nut
Structure Type Comparison Guide
Structure Type Best For On-Site Welding Wind Resistance Cost Level Install Speed
Heavy Welded GI Ground mount, industrial Yes ★★★★★ High 3–5 days
Aluminium Roof Rail Residential, small commercial None ★★★★ Medium 1–2 days
Prefabricated GI Fast-deploy commercial & EPC None ★★★★★ Medium 1–2 days/50kW
C41 Channel Residential 1–30kW None ★★★ Low 1 day
C80 Heavy Channel Commercial 50–500kW Optional ★★★★ Medium 2–3 days
Strut / P1000 BIPV, small rooftop, carport None ★★★ Low < 1 day